COVERING
SHORT & LONG WHEELBASE • VAN • CARAVELLE • BUS
2.0 & 2.5L PETROL AND 1.9 & 2.4L DIESEL ENGINES
MANUAL TRANSMISSION & DRIVE SHAFTS • CLUTCH
FUEL, IGNITION, LUBRICATION & COOLING SYSTEMS
SUSPENSION • STEERING • BRAKING • ELECTRICS
BODYWORK • PLUS WIRING DIAGRAMS
This Owners' Edition - Workshop Manual covers the VW Transporter Type 4 (T4) which was introduced in December 1990 fitted with 2.0 and 2.5 litre petrol engines and 1.9 and 2.4 litre diesel engines. It has been specially written for the practical owner who wants to maintain a vehicle in first-class condition and carry out the bulk of his or her own servicing and repairs. Comprehensive step-by-step instructions are provided for service and overhaul operations to guide the reader through what might otherwise be unfamiliar and complicated tasks. Numerous drawings are included to amplify the text.
With the aid of this manual, many aspects of service, overhaul and repair are within the scope of an owner with a reasonable degree of mechanical aptitude. Some operations however demand more skill. Other jobs require the use of special tools and in some cases testing facilities and techniques that are not generally available. Only you can judge whether a job is within your capabilities. We do however try to assist the reader to come to an informed decision. Whilst every effort has been made to ensure that the information provided is correct, it is obviously not possible to guarantee complete freedom from errors or omissions.
Information to be found in the driver's handbook is not necessarily duplicated here and it is not possible within this volume to cover every aspect to be found in the manufacturer's own workshop manual which is of much greater size and complexity. However, it should be consulted if more detailed information is needed.
Always remember that you are responsible for your own safety and that of others when working on a vehicle. Take particular care with safety-related systems like the brakes and steering, and seek professional advice if in any doubt. Never work under a vehicle unless it is properly supported (a single jack is not enough). Take care with power tools, also regard as potentially harmful fuel, lubricants, solvents and sealers which should always be and kept in labelled, sealed containers.
With care and common sense, the practical owner can make an excellent job of maintenance and overhaul. The benefits include money saved and the satisfaction of work well done. You will be adding to your knowledge, too: knowing more about the vehicle you own will help you to make logical decisions about what needs to be done, even if it does in some instances have to go into a professional repair shop.
The Volkswagen Transporter T4 is a vehicle that will respond to careful regular servicing and is built to a standard that will ensure a long life if this is remembered.
